Industrial mixers are modern machines that mix various materials and components to make pasta, solutions, or desired mixtures. It is used in popular industries involving chemicals, food and medicine. The important part of this equipment is the bar of different values that produce a mixture of various levels of homogeneity.
Modern mixers do industrial and chemical processes; Like dry mixing, paste the mixing of thick products, and emulsifying and homogenization goals. When it comes to scale, they are available from the laboratory level to mass production capacity.
Advantages of using Industrial Mixers
1. Work at the right temperature and pressure
The main advantage of this industrial device is that they mix and produce a solution while reaching the temperature and pressure needed. The correct temperature is obtained because of the default heating system.
2. Having default features and options
Options and important features are also present in modern mixers, such as electrical or pneumatic systems, CIP, spray nozzles, PLC systems. They are equipped with a hydraulic or electronic mechanism that ensures the operation starts and stopped smoothly.
3. Convincing continuous mixing operations
Especially in the case of the latest models, mixing operations are done smoothly and continuously. Typical mixing equipment that produces a smooth and consistent mixture is a sustainable processor. With this machine, all ingredients are measured correctly and the meter, with the desired solution produced at the end of the process.
Most industries choose a machine that does continuous mixing mainly for the following reasons; Low electricity consumption, larger operating control, wider flexibility, among many others. The most used continuous mixer is the twin screw processor. This equipment has the capacity to handle high mixed viscosity.
Various types of industrial mixers
1. Planet mixer
The type of planet is used in mixing various commercial and industrial products such as food items, pharmaceutical products, adhesives, plastic, and pigments. Industries that require a mixture of consistency of thick pasta achieved in vacuum conditions using this type of mixer. Tempel production capacity varies, ranging from less than a maximum of 750 gallons.
2. Static mixer
This type of mixer, according to its name, does not move. It doesn’t have a moving component. Static types use certain chemical properties of the material needed for mixing without using pressure or strength. Basically, because the liquid is mixed in the machine, the right amount of air pressure is sealed in the unit. As a result, it creates a system contained which results in a certain amount of pressure needed in an environment. Such air pressure forces components and fluids to move and mix inside the machine.
Static mixers are used in gas purification and energy production, fiber creation, mixing various chemical fluids, and proper management and disposal of waste materials.
3. High Viscosity Paste Mixer
The common industrial mixer is a high viscosity paste mixer, which effectively combines solid and liquid materials. The final product can be as little as one hundred thousand centipoise or as much as a few million downtown. Two important processes involving this machine are vacuum and jackets, both of which need steps in removing existing air and controlling the overall temperature of the mixture.
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